GM Halts Production at Nearly All U.S. Plants, Chip Shortage to Blame

Tim Healey
by Tim Healey

The chip shortage has struck again.

General Motors is going to temporarily halt production at most of its North American assembly plants, starting Monday, because the shortage of semiconductor chips continues.

Arlington Assembly in Texas, which makes full-size SUVs, will continue to run regular production next week. As will Flint Assembly in Michigan, which is where the company builds heavy-duty pickup trucks. Bowling Green Assembly in Kentucky, home of the Chevrolet Corvette, will also continue to work. Finally, Lansing Grand River Assembly in Michigan will have partial production. Some Chevy Camaros and Cadillac Blackwings are built there.

The rest of the company’s plants in North America will go idle on Monday.

“All the announcements we made today are related to the chips shortage, the only plant down that’s not related to that, is Orion Assembly,” GM spokesman Dan Flores told The Detroit Free Press.

All because of the chip shortage. Except for Orion Assembly, which is already shut down due to Chevrolet Bolt recall issues.

Semiconductor chips are used in a plethora of different automotive parts, and there’s been a shortage during the pandemic as demand for personal electronics rose and as production issues, like fires, occurred.

Workers being out sick with COVID and/or COVID-related restrictions can also cause problems with semiconductor-chip production.

“COVID is driving supply constraints in countries that produce semiconductor chips,” Flores told the Freep. “But I can’t say if it’s because employees have a high rate of infection or if it’s the government putting restrictions on plants due to the pandemic.”

This forces automakers to either halt production or build cars without the chips. In the latter scenario, cars are held until the chips can be installed before finally being shipped to dealers.

The shortage has kept new-car inventories tight, thus leading to higher prices for both new and used vehicles.

Some GM plants will remain active on some level, even if production grinds to a halt. The Freep points to Fort Wayne Assembly and Mexico’s Silao Assembly, both of which build light-duty trucks, as examples.

“During the downtime, we will repair and ship unfinished vehicles from many impacted plants, including Fort Wayne and Silao, to dealers to help meet the strong customer demand for our products,” Flores told the paper. “Although the situation remains complex and very fluid, we remain confident in our team’s ability to continue finding creative solutions to minimize the impact on our highest-demand and capacity-constrained vehicles.”

He added: “What we announced this morning is what we know now. I can’t speculate if something will be announced next week or if there’ll be additional impacts. We manage this on a day-to-day basis.”

The Free Press has a full list of affected changes at its site.

[Image: GM]

Tim Healey
Tim Healey

Tim Healey grew up around the auto-parts business and has always had a love for cars — his parents joke his first word was “‘Vette”. Despite this, he wanted to pursue a career in sports writing but he ended up falling semi-accidentally into the automotive-journalism industry, first at Consumer Guide Automotive and later at Web2Carz.com. He also worked as an industry analyst at Mintel Group and freelanced for About.com, CarFax, Vehix.com, High Gear Media, Torque News, FutureCar.com, Cars.com, among others, and of course Vertical Scope sites such as AutoGuide.com, Off-Road.com, and HybridCars.com. He’s an urbanite and as such, doesn’t need a daily driver, but if he had one, it would be compact, sporty, and have a manual transmission.

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  • ToolGuy ToolGuy on Sep 03, 2021

    Arlington and Flint - I wonder why they prioritized those plants? Background: When I worked for old GM around the turn of the century, I was once given access to the Double Secret profit figures by carline. At the time, you could have eliminated 20% of GM's vehicle offerings and profit would have increased (significantly). [You could have kept going, but we will keep this PG rated.] TL;DR: GM is managed better now than it was two decades ago. (The careful reader will note that Fort Wayne and Silao will also be shipping vehicles.)

  • Jeff S Jeff S on Sep 03, 2021

    GM has lost of its market share especially when Toyota is outselling GM in the US. Eventually GM will become a take over target and that might be what Mary Barra is planning to downsize GM to make them more profitable and look for another car company to merge with. Making GM more profitable will make it more attractive for a potential takeover. My parents and grandparents were and I have been a loyal GM customer for a century (me for 46 years) but I don't like most of GMs current products and their reliability has steadily gone downhill. Ford has some products that I like but they have quality issues as well and Stellantis I won't bother with. I have been overall satisfied with the Hondas that I have owned and would buy another Honda along with Toyota and Mazda.

  • Master Baiter If you rear-end someone, it's your fault, period. If motorcycles need more time to stop, then riders need to increase their following distance.
  • Master Baiter Until recently, virtually every cell phone and computer was made in China and no one seemed to care. The majority are still built there. I'm not a fan of tariffs as it just gives domestic makers a price umbrella to sell their garbage products to U.S. consumers at higher prices.
  • Teleedle It would seem that if the Chinese made cars and trucks are ready to compete on the world market that they should be able to compete without the need for government help through subsidies. That's never going to happen with the mindset of their leadership. The rate at which they've transferred the ability to copy to the rate of their abilities to innovate isn't really astounding, but it is truly indicative of their inherent abilities to see through problems and overcome without a lot of fuss. They just have a different way that seems to continually baffle the Western mind. It only goes back a few thousand years. The rest of the world just has to catch up... Without tariffs, three Seagulls could be bought for the price of one loaded Toyota Corolla. I would settle for a nice small pickup truck that can get 30-35 mpg, if the Chinese want to build something with real durability and value. I'm sure they can do that for about $10-12k US, too, dumping them all the way to the bank. Neither Trump or Biden or Bugbrain want that, though. Restrictive 'targeted' tariff ideas indicate that they all want protectionism and the Chicken Tax to continue. The price of living in freedum in the non compete world... and the hallmark of one upmanship by the political class towards more and more expensive transportation related needs. All costs are ALWAYS passed onto the end consumer. Tariffs are the burden of the extra cost. Tariffs are punitive, remember... as intended. The political class is still living off the backs of their constituents throughout the world... same as it ever was.
  • Theflyersfan One day, some of these sellers will come to the realization that cars are not houses and putting expensive upgrades into one doesn't equal a higher selling price down the road. $29,000? The only Challenger that has a chance of value down the road, and only with low miles, is the Hellcat.
  • SaulTigh The Cyclone engine was really powerful, but with a fatal flaw. Ask me how I know.
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